Manufacturing Technology & Innovation

Nutraceutical manufacturing technology at Alevia Healthcare ensures high-quality production, operational efficiency, and full compliance with EU GMP standards for global nutraceutical brands and private label supplements, supported by advanced automated systems, precision dosing, and modern equipment to deliver consistent and scalable production.

Development of recipes from the category

Packing

Machine dosing of Powdery and liquid components in

Components mixing

Foliation

Labeling

Wrapping​

Encapsulation

Cellophane

Cardboard Packing, display units

Co-manufacturing

Advanced Manufacturing Technology

Alevia Healthcare operates with modern, high-performance equipment to ensure efficient and consistent production of nutraceuticals and food supplements. Our EU-based facility in Prague supports powders, capsules, tablets, and liquid formulations, catering to global market needs.

We maintain strict control throughout the manufacturing process — from raw material sourcing and formulation to final packaging — ensuring high quality, safety, and compliance with international standards including GMP and HACCP.

Our manufacturing process ensures product consistency, scalability, and reliable performance for partners across Europe, Latin America, Africa, and other international markets.

Production Capacity:

  • Mixing: up to 2000 kg per hour
  • Sachet Packaging: up to 6000 sachets per hour
  • Doypack Packaging: up to 500 units per hour
  • Jar Filling: up to 1200 units per hour
  • Encapsulation: up to 60,000 capsules/tablets per hour

We also provide professional support in packaging design, labeling, and product presentation to help partners successfully launch, position, and scale their products in global markets.

Sterilization for Safer IV Solutions

At SPL Infusion, we employ high-temperature autoclave sterilization at 121°C, a globally recognized method for ensuring absolute sterility in IV solutions.

This pressurized steam process effectively eliminates all microbial contaminants, ensuring that each product meets the most stringent pharmaceutical-grade sterilization standards.

Our closed-system approach minimizes the risk of contamination at every stage, reinforcing our commitment to patient safety and regulatory compliance.

Self-Collapsible Bottle Technology

Our self-collapsible bottles are designed to maintain airtight integrity, preventing any external contamination while ensuring product stability throughout its shelf life.

Unlike traditional rigid or vented systems, our non-vented collapsible packaging eliminates the need for external air intake, reducing the risk of microbial exposure.

This innovative design also ensures consistent fluid delivery, minimizing interruptions and enhancing ease of use for healthcare professionals.

Strength, Durability & Contamination Protection of our packaging

At SPL Infusion, we prioritize uncompromised safety and durability in IV infusion packaging. Our bottles are crafted from high-grade medical polymers, ensuring exceptional strength, impact resistance, and flexibility to withstand rigorous handling.

Engineered with high-pressure tolerance, they prevent cracks, leaks, or breakage, maintaining structural integrity in storage, transit, and hospital use. The airtight, tamper-proof sealing preserves sterility, eliminating contamination risks

Europort – The Next Generation of IV Fluid Packaging

Europort is a state-of-the-art IV fluid system designed to enhance safety, efficiency, and convenience in medical settings. Its innovative dual-port design allows for simultaneous fluid infusion and medication administration, eliminating the need for multiple containers and reducing preparation time for healthcare professionals.

To ensure maximum sterility, Europort features a self-sealing mechanism that prevents external air contamination, significantly lowering the risk of bacterial infiltration. The transparent medical-grade material allows for easy visual inspection, ensuring quality control before administration.

Europort is also DEHP and PVC-free, making it a safer choice for all patient groups, including newborns and critically ill individuals. Its eco-friendly composition aligns with sustainable healthcare practices, minimizing environmental impact. Available in 100ml, 250ml, 500ml, and 1000ml sizes, Europort offers flexibility for various medical needs, making it the ideal choice for modern infusion therapy

Sustainable Manufacturing Practices

At SPL Infusion, we are committed to eco-friendly and sustainable manufacturing. Our infusion bottles are free from DEHP and PVC, reducing the environmental impact while maintaining high safety standards for patients.

By adopting energy-efficient sterilization methods and responsible waste management practices, we actively work towards minimizing our carbon footprint.

Our dedication to sustainability ensures that we contribute to both patient safety and environmental well-being, making infusion therapy safer and more responsible.

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